When installing a 100 amp subpanel, it is important to use the appropriate size wire to ensure safe and reliable operation. The size of wire required will depend on a number of factors, including the distance between the main panel and the subpanel, the type of wire being used, and the load being served by the subpanel.

In general, for a 100 amp subpanel, you will need to use wire that is rated for at least 100 amps, with a wire gauge of #3 AWG or larger. However, the exact size of wire required will depend on the distance between the main panel and the subpanel.
The National Electrical Code (NEC) provides guidelines for determining the minimum size wire required based on the distance between the main panel and the subpanel. For example, if the distance between the two panels is 100 feet or less, you would typically use #3 AWG copper wire or #1/0 AWG aluminum wire. If the distance is greater than 100 feet, you may need to use a larger wire size to compensate for voltage drop.
It’s important to note that the NEC guidelines are minimum requirements, and you may want to consult with a licensed electrician to determine the appropriate wire size for your specific situation. Additionally, local building codes may have additional requirements that must be followed.
When selecting wire for a 100 amp subpanel, you will also need to choose the appropriate type of wire insulation. The most common types of wire insulation used for subpanels are THHN/THWN, which are rated for use in dry and wet locations, respectively. Other types of wire insulation, such as XHHW and USE, may also be used depending on the specific installation requirements.
Finally, it’s important to make sure that the wire is properly protected by a circuit breaker or fuse. For a 100 amp subpanel, you will need to use a circuit breaker rated for at least 100 amps to protect the wire. The circuit breaker should be located in the main panel and should be sized appropriately based on the load being served by the subpanel.
In summary, when installing a 100 amp subpanel, you will need to use wire that is rated for at least 100 amps, with a wire gauge of #3 AWG or larger. The exact size of wire required will depend on the distance between the main panel and the subpanel, and you should consult with a licensed electrician to ensure that the wire is sized appropriately. Additionally, you should choose the appropriate type of wire insulation and ensure that the wire is properly protected by a circuit breaker rated for at least 100 amps.